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Sauce processing line

Manufacturer: SELO

Sauce processing line

Bespoke SELO lines for ketchup, mayonnaise, dressings and smooth, chunky, specialty or gourmet sauces, from 250 up to 10,000 kg/h and beyond.

Key features

  • Batch or continuous ketchup processing
  • Fully automated mayonnaise and dressing lines (cooked, pasteurised, cooled)
  • Mixing and homogenisation for consistent colour, viscosity and texture
  • Multiple recipes in one system, from smooth emulsions to chunky sauces
  • CIP (clean-in-place) hygienic design
  • Integrated from mixing to filling to maximise OEE
  • Recipe development at the Technology Testing Center
  • FAT and SAT verified installation

Technical data

Products
Mayonnaise, dressings, ketchup (classic, starch-based, barbecue, sriracha), chunky, specialty, gourmet and cooking sauces
Ketchup line capacity
250–10,000 kg/h and beyond
Mayonnaise & dressing line capacity
250–9,000 kg/h
Process type (ketchup)
Batch or continuous
Main process steps
Mixing, homogenisation, cooking, pasteurising, cooling, filling
Cleaning
CIP

Description

SELO engineers complete sauce lines around the customer's recipe, from mixing through to filling. All equipment is integrated into one system to raise Overall Equipment Effectiveness (OEE), reduce waste and improve efficiency.

Sauce types

  • Chunky sauces: consistent chunk size, shape and distribution.
  • Specialty sauces: recipe flexibility to follow changing demand and new flavour profiles.
  • Gourmet sauces: premium sauces with refined flavours and textures.

Ketchup lines

Available as batch or continuous processes. The lines handle classic ketchup, starch-based recipes and specialties such as barbecue or sriracha, at capacities from 250 to 10,000 kg/h and beyond.

Mayonnaise and dressing lines

Fully automated systems for cooked, pasteurised and cooled products, built to high hygiene and quality standards for smooth, stable mayonnaise and dressings with consistent taste and texture. Capacities range from 250 to 9,000 kg/h, or any capacity required.

Process highlights

  • Mixing and homogenisation systems control colour, viscosity and texture batch after batch.
  • Several recipes, from smooth emulsions to chunky specialties, can be managed in one system.
  • Clean-in-place (CIP) design and automation keep the line hygienic and compliant.

From project to production

Recipes are perfected (colour, viscosity, texture, taste) at SELO's Technology Testing Center. The line is then assembled and integrated on site and verified by FAT and SAT. After start-up, SELO provides remote and on-site support, spare-parts guidance, operator training and tailored maintenance packages.

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