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Manufacturer: DCN

Cook Quench Chill

DCN Cook Quench Chill systems cook and chill rice, pasta, vegetables and pulses in 2 to 5 baskets of 75, 200 or 300 litres.

Key features

  • Direct steam injection heating on all models
  • Overflow rim on each tank prevents floor spills and high/low-risk cross-contamination
  • Gentle basket agitation at every stage
  • Unique water heating system
  • Easy-to-use HMI with recipe storage
  • Loading and unloading by tote bin lift or conveyor
  • Food-safe, hygienic components
  • Discharge onto de-watering vibratory conveyor

Technical data

Models
3000/3001, 4002/4003, Rotary and Linear CQC
Configurations
2, 3, 4 or 5 baskets
Basket capacities
75, 200 and 300 litres
Heating
Direct steam injection
Loading/unloading
Tote bin lift or conveyor
Utilities
Steam and glycol

Description

DCN Cook Quench Chill (CQC) machines cook and chill rice, pasta, vegetables and pulses. The range extends from a simple kettle-based system with an overhead hoist to a fully automated system with wave agitation for long pasta.

All models heat by direct steam injection. Each water tank has an overflow rim that prevents spills onto the production floor and cross-contamination between high- and low-risk areas.

The three-step process

  1. Cook – the product is cooked in a first tank of hot water.
  2. Quench – it moves to a second tank of cold (ambient) water to remove bulk heat, stop the cooking and refresh the product.
  3. Chill – a final tank of chilled water completes the cooling.

At each stage the baskets are raised and lowered in the water for gentle agitation. The product typically exits onto a de-watering vibratory conveyor.

Models

  • 3000/3001 – continuous cooking, chilling and cooling for a wide range of products, including short pasta, rice, potato and vegetable products.
  • 4002/4003 – new wave-pump agitation system, ideal for long pasta.
  • Rotary and Linear CQC – the same cooking process as the original CQC with a smaller footprint for compact factories.

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