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Manufacturer: DCN

Cook-Chill System

The DCN Cook-Chill System produces high-quality meals with a safe, extended shelf life, in large batches up to 45 days in advance.

Key features

  • Savings of 5–10% through higher meat yields, inventory control and standard recipes that reduce food waste
  • Build a stock of quality food for later use
  • Consistent finished product quality
  • Large and small particulates processed without damage
  • Products packaged at pasteurisation temperature
  • No direct human or utensil contact during cooking or packaging
  • Centralised production for distribution to off-site locations

Technical data

Shelf life
Up to 45 days (refrigerated)
Chilling range
Rapid chilling through the 5–63°C danger zone

Description

The DCN Cook-Chill System is an industry benchmark, used by food companies worldwide to produce high-quality meals with a safe, extended shelf life.

Developed as a lower-cost alternative to traditional cook-and-serve methods, it retains the taste, texture and aroma of freshly prepared food, which can be produced in large batches up to 45 days in advance.

How it works

Safe extended storage depends on chilling the cooked product rapidly through the "danger zone" of 5–63°C to slow bacterial growth. Heating the food to a high temperature pasteurises it; rapid cooling then slows microbial spoilage. Quality, taste, texture and aroma are maintained through controlled refrigerated storage.

For producers of every size

Cook-chill systems are built for small and large producers alike, from foodservice operators such as cafés and restaurants to manufacturers supplying supermarkets.

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